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Cold-pressed terminal

Cold-press terminals are electrical components that create reliable conductor-to-terminal connections through mechanical crimping—eliminating the need for soldering or heat. Widely used in power systems, automotive, industrial equipment, and building wiring, they offer high reliability, rapid installation, and cost efficiency.

 

1. Cold-Crimping Technology Principle

  • Heat-Free Processing:
    Specialized tools (hydraulic pliers, manual crimpers) apply pressure to deform the terminal’s metal sleeve, forming an airtight bond with the conductor.

  • Metal Lattice Restructuring:
    Pressure induces interpenetration of terminal/conductor lattices, reducing contact resistance and preventing oxidation.

 

2. Key Advantages

  • Superior Reliability
    • Lower contact resistance than soldered/screw connections

    • Excellent vibration resistance (ideal for automotive/mobile equipment)

  • Rapid Installation
    • Seconds per crimp—optimized for mass production

  • No Thermal Damage
    • Preserves conductor insulation integrity

    • Safe for heat-sensitive environments

  • Eco-Friendly
    • No solder fumes, compliant with RoHS/REACH

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